Intumescent Coating on Steel Structures

Steel is the go-to material in modern construction. It offers several advantages such as strength, wider spans for open spaces, fast construction, cost effectiveness, reduction of environmental impact. However, fire protection is crucial when using steel-framed structures. Building safety plans typically incorporate both active and passive fire protection systems.

Intumescent paint fireproofing on metal structures…..

Fire protection systems in buildings typically consist of two main components: active and passive protection. Active protection measures respond when fire or smoke is detected, employing devices such as fire doors, sprinklers, and alarms to suppress or slow the spread of fire and smoke. In contrast, passive fire protection (PFP) focuses on safeguarding the building’s structure itself, primarily by insulating steel components to maintain structural integrity during a fire event.

Applying intumescent paint to steel structures is a passive fire protection.

Fires are generally categorized into two types based on their fuel source. Hydrocarbon fires, fueled by flammable liquids like petrol or diesel, are common in the oil and gas industry and quickly reach extreme temperatures. Cellulosic fires, on the other hand, result from burning furniture, wood, or paper and are more typical in residential and commercial buildings. While slower to develop than hydrocarbon fires, cellulosic fires can still reach 500˚C in as little as three minutes and escalate to over 1000˚C shortly thereafter.

Steel, a popular building material, becomes vulnerable when exposed to high temperatures. As steel approaches 400-550˚C, it experiences significant reductions in strength and stiffness, potentially compromising the structural stability of the entire building. The primary goal of passive fire protection is to insulate structural steel, preventing it from reaching its Critical Core Temperature for a specified period. This delay provides valuable time for building evacuation, emergency service response, and firefighting efforts, ultimately minimizing damage and potentially saving lives.

For cellulosic fire protection, several methods are employed to insulate structural steel members. These include fire protection boards, inorganic sprays, and intumescent coatings. The choice of method often depends on project-specific requirements. Regardless of the chosen method, all solutions must meet rigorous testing and certification standards, which vary by country. For example, the United States uses UL 263, Europe follows EN 13381-8, and the UK and related countries adhere to BS-476 21/22. These standards typically require steel to maintain about 50% of its structural strength for a specified duration under standardized cellulosic fire conditions.

No matter what the size or location of your intumescent, fireproof coating requirement, please give us a call on 01206 866880 to see how we can help you.

 

 

 

 

 

 

Train the painter is the world's leading industry recognised and fully accredited Industrial Coating Applicator Training Programme

We are delighted to receive the Train the Painter Training Award from Corredere Academy once more, this provides a strong foundation for our staff to be trained to a national standard. Our managing director, Robert Luckman, stated, " Empowering our staff with first-class National Coating Standards will raise the bar for us as a company, and provide customers with the confidence to put their trust in Impact coatings "

Robert Luckman is not content to rest on his laurels and is currently taking the International I.CORR Level 2 Coatings Inspector Course, giving him and the company the expertise to assess and report on coatings at an international level.

 

Quality Award

After months of dedication by the Impact Coatings team, we are proud to receive the ISO 9001 Quality Award, the ISO 14001 Environmental Award, and the ISO 45001 Occupational Health and Safety Management Award. These certifications demonstrate our commitment to delivering quality services and products, protecting the environment, and ensuring the health and safety of our team.

Quality Award

After months of dedication by the Impact Coatings team, we are proud to receive both the ISO 9001 Quality Award and the ISO 14001 Environmental Award. These awards demonstrate our commitment to providing quality services, products, and being accountable for our environmental impact.

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Quality Control

 

All our products are assessed before any work commences by our quality engineers to check pre-defects. All suppliers are also assessed by our in-house quality department for product capability and suitability.

 

Refurbishing Gates & Railings

 

Are your gates and railings looking a bit worse for wear? Our expert team can refurbish any type of gate or railing that is peeling or where the colour has started to fade. Take advantage of our amazing offer! We will tranform a standard side entrance gate in one of 30 colours from only £65! 

Case Studies

 

Take a look at our Case Studies page for examples of some of our completed projects showcasing successful coating work both on-site and at our factory in Colchester, Essex.